The creation of spunbond, at one time, was a revolutionary breakthrough in the production of artificial materials. Spunbond is a non-woven material that is created from a melted polymer and has the widest use in many areas of industry and agriculture. Spunbond is widely used in construction as an insulating material, used in the manufacture of disposable products, as filters, for the manufacture of upholstered furniture.
Recently, spunbond has been increasingly used as a covering material in agriculture, as well as for weed control.
The relative cheapness of this artificial material also makes it possible to use it in the construction of roads, to strengthen the coast, in the construction of airfields and sports grounds.
Spunbond is increasingly replacing traditional woven materials, as it is durable, resistant to various substances, and breathable.
Such widespread use of spunbond in all areas of life suggests a business idea to organize the production of this nonwoven fabric to generate income. Experts estimate the annual growth in demand for spunbond at 30-40%. But, before starting your own business, it is advisable to study the topic of spunbond manufacturing technology in more detail, since this concept is based on a fairly wide range of starting materials and manufacturing methods.
Spunbond can be made from a variety of polymers, but is most commonly made from polyester and polypropylene.
These materials are highly durable, independent of temperature differences and retain their properties in a humid environment. According to the method of fastening threads, spunbond is also divided into two main types — needle-punched and thermally bonded spunbond.
Needle-punched spunbond is more durable and is used as a geotextile, while thermally bonded spunbond is lighter, dyes well and is more commonly used in the textile industry.
The most popular technology for the production of non-woven material is the spunbond method, when the molten polymer is forced through the so-called spinneret, a metal plate with holes, as a result of which polymer filaments are formed. These threads, very thin, are further stretched out even more, and fit into a single web using a conveyor.
For the production of spunbond, automated lines are usually used, which allow the production of spunbond in the form of rolls up to 3.2 meters wide.
As a rule, production lines are large enough so that relatively large rooms are required for their assembly and installation. When choosing a room for organizing a production workshop, you need to take into account the requirements for its height, since most installations have a height of up to 12 meters. In addition, it should be taken into account that both raw materials and finished material are quite voluminous, therefore, to organize the production of spunbond, a production area of at least 2000 square meters is required. Some entrepreneurs organize small production and on smaller areas, however, for the project to pay off, it is advisable to immediately count on large volumes of produced material and wholesale sales of finished products.
The cost of purchasing, delivery and installation of equipment can be estimated at 5-10 thousand dollars.
The initial cost of purchasing raw materials can be about another million dollars, to which you need to add the cost of its delivery. It is also necessary to take into account the costs of repair and preparation of the premises, the organization of power supply and so on.
However, such high initial costs are fully justified, since the profitability of spunbond production reaches 50%. There are cases when the creation of production paid off in a matter of months. It is clear that such a quick profit is impossible without a business plan and strict control over all stages of this project.
The business plan offered on our website will help organize the production of non-woven material with a quick exit to a positive financial result.